Solar Manufacturing Intelligence

Transparency at
every Watt.

A complete visibility — from manufacturing and quality inspection to module traceability and final dispatch.

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The Intelligence Layer Behind Solar Quality

PVigilance converts fragmented inspections into a unified solar intelligence system.

Solar Intelligence Notes

PVigilance

Features
Handbook

What's inside

Traceability, inspection automation, rejection intelligence, warranty defense, monitoring and more.

Solar Intelligence Notes

PVigilance

Features
Handbook

What's inside

Traceability, inspection automation, rejection intelligence, warranty defense, monitoring and more.

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End-to-End Manufacturing Traceability

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Raw Material Verification

BOM agreed between manufacturer and client is verified before production begins.

  • BOM make & model validation
  • Component specification compliance
  • Material parameter verification

Manufacturing Stage Inspections

Inspectors capture parameters across the full production lifecycle.

  • Cell Preparation
  • Stringer
  • Layup & Auto-Bussing
  • Glass / EVA / POE Loader
  • Pre-lam EL
  • Lamination
  • Post-lamination
  • Framing
  • Junction Box Attachment
  • Curing
  • Sun Simulator
  • Electrical Safety Test
  • Post-Lam EL
  • Final Quality Check
  • Labelling & Packaging

Module Quality Tests

Electrical and mechanical integrity validated through testing.

  • IV Data Check
  • Peel Test
  • Cup Test
  • Gel Content & Adhesion Test

Pre-Dispatch Inspection (PDI)

Verification ensures only compliant modules proceed to dispatch.

  • Quantity verification
  • Inspection details
  • FTR IV check
  • Visual inspection
  • EL testing
  • Wet leakage test
  • Hi-Pot test
  • Mechanical load testing

Container Loading Validation

Final validation before dispatch.

  • Dispatch setup
  • Master dispatch validation
  • FTR verification
  • Documentation upload

Quality Tracker

Inspectors log and resolve defects on-site.

  • Ticket based issue tracking
  • Inspector observations
  • Issue closure verification

Platform Intelligence

Automated tools prevent defective modules dispatch.

  • FTR Blacklister
  • FTR Validator
  • IV parameter compliance
  • Rejected module database check

Raw Material Verification

Solar Manufacturing
Risk Simulator

Understand the financial risk of manufacturing defects, component substitution and warranty failures across your solar project lifecycle.

Plant Size
100 MW
10 MW500 MW
Module Price
15/W
₹11/W₹18/W
Location

Logistics + CUF factors applied

PLI Modules

+₹2/W premium · lower defect risk

Total Module Investment

₹177.0Cr

Includes GST and logistics

Modules: ₹150.0CrGST 12%: ₹18.0CrLogistics: ₹9.0Cr

Potential Loss

₹10.6Cr

6% risk rate

Protected Value

₹166.4Cr

With PVigilance

Even a small manufacturing deviation can erode crores from a solar project's lifetime value. Component substitution and hidden defects are among the largest risks today.

Find the best suited OEM for your solar project

Let's Secure Your Solar Investment

PVigilance helps project owners ensure manufacturing quality, eliminate module risks, and protect long-term plant performance.

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Whether you are developing a new solar plant or verifying module procurement, our team can help you bring manufacturing transparency into your project.

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Trusted by solar project developers across India. No commitment required for the demo.

PVigilance | Solar Module Lifecycle Inspection Platform